HOW TO PRODUCE TEMPORARY FENCE
Producing a temporary fence involves several steps, from material selection to assembly. Here’s a basic outline of the production process:
1. Material Selection
- Frame: Typically made from steel (galvanized or powder-coated) for strength and rust resistance.
- Mesh: Steel wire mesh or PVC-coated wire mesh is commonly used. The mesh should be durable, with appropriate openings to ensure security while allowing visibility.
- Feet/ Bases: Can be made from concrete, plastic, or metal. The base should be heavy enough to keep the fence stable but easy to handle.
2. Designing the Fence
- Dimensions: The standard size for a temporary fence panel is about 3.5 meters long and 2 meters high, but this can vary based on the application.
- Frame Construction: The frame should be designed with horizontal and vertical supports for strength. The frame typically consists of square or round steel tubing.
- Mesh Welding/Attachment: The mesh is either welded directly to the frame or attached using ties, clamps, or bolts, depending on the design.
3. Manufacturing the Fence Panels
- Cutting and Welding the Frame: Steel tubes are cut to the required lengths and welded to form the fence’s frame. For added durability, frames can be galvanized before assembly to prevent rust.
- Attaching the Mesh: The mesh is either welded to the frame or secured using clips or ties. Welded mesh provides a stronger and more permanent bond, whereas clips and ties offer flexibility.
- Additional Features: Some panels may include additional features such as anti-climb spikes or reflective strips for added security or visibility.
4. Fabricating the Base
- Concrete Base: Concrete bases are molded and fitted with brackets or feet to attach to the panels. This ensures stability, especially in windy conditions.
- Plastic or Metal Bases: Plastic or metal feet can be used as alternatives to concrete. These are often hollow and can be filled with sand or water to add weight.
5. Galvanizing/Coating for Protection
- Galvanizing: To prevent rust and corrosion, the steel frame and mesh can be hot-dip galvanized or powder-coated. This extends the fence’s life and ensures it can withstand outdoor conditions.
- Powder Coating: Powder coating can be applied to the steel frame to give it a colored finish and additional rust protection.
6. Assembly and Quality Control
- Panel Assembly: Once the frame and mesh are ready, they are assembled into complete fence panels. The panels are then inspected for structural integrity and quality.
- Inspection: Each panel is tested for durability, proper mesh tension, and correct attachment of mesh to frame. Any damaged parts are replaced.
7. Packaging and Transport
- Disassembly: Some manufacturers may disassemble the feet from the panels for easier transportation and storage.
- Packaging: Panels are stacked and wrapped in protective materials to avoid damage during shipping.
- Transport: The completed panels are transported to the client or storage facilities.
8. Installation Accessories
- Gates: Temporary fence systems often include gates, which are produced similarly but with lockable hinges.
- Connecting Clips or Pins: These allow the panels to be easily connected or detached, allowing for quick setup and removal.
By following these steps, you can produce a durable, stable, and secure temporary fence suitable for a range of applications, from construction sites to public events.